Semiconductor device and connection checking method for semiconductor device

ABSTRACT

Provided is a semiconductor device in which a connection between connection terminals and land of the semiconductor device can be checked with the semiconductor device kept in a sound condition, the connection not being allowed to be checked with a semiconductor chip. The semiconductor device of the present invention includes: a package substrate; a semiconductor chip mounted on the package substrate; a first land formed in a first principal surface of the package substrate; a second land formed in a second principal surface of the package substrate; first connection terminals connected to the second land and having the connection thereto not allowed to be checked with the semiconductor chip; a connection interconnection for connecting the first land and the second land; a second connection terminal formed in the second principal surface of the package substrate; and a branch interconnection for connecting the connection interconnection and the second connection terminal.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a semiconductor device and a connection checking method for a semiconductor device. The present invention relates particularly to a semiconductor device and a connection checking method for a semiconductor device which make it possible to check on a connection between a land and a connection terminal connected to the land.

2. Description of Related Art

In a package on package (POP) structure, as shown in FIG. 4, a first land 210 is formed in the top surface of a package substrate placed in the lower tier of the structure. Solder balls 40 formed on the undersurface of a multi-chip package (MCP) 4, such as a memory, placed in the upper tier of the structure are connected to the first land 210 (see FIG. 1). The first land 210 is connected to a second land 211 formed in the undersurface of the package substrate 2 through a connection interconnection 212. Solder balls 213 are connected to the second land 211. It is important to properly connect the second land 211 and the solder balls 213 so that a favorable electric connection between the solder balls 213 and the MCP 4 can be secured.

Meanwhile, semiconductor device manufacturers/shippers, for instance, purchase package substrates, manufacture semiconductor devices by forming semiconductor chips and solder balls on the package substrates, and subsequently ship the semiconductor devices. The semiconductor device manufacturers/shippers are required to guarantee a proper connection between the solders ball in question and the second land.

To this end, the semiconductor device manufacturer/shippers check on the connection between the second land 211 and the solder balls 213. Note that solder balls 203 connected to the semiconductor chip 3 through connection interconnections 202 are also formed in the undersurface of the package substrate 2 so as to be connected to a semiconductor chip 3. The electrical connection between these solder balls 203 and the semiconductor chip 3 can be checked on by use of the semiconductor chip 3.

Whether or not the solder balls 213 not connected to the semiconductor chip 3 are connected to the second land 211 properly is checked as shown in FIG. 4, for instance. To put it specifically, a connection checking apparatus 100 includes an upper socket 110 and a lower socket 120. The upper socket 110 includes measurement pins 111. The lower socket 120 also includes measurement pins 121. By use of the connection checking apparatus 110 of this type, a semiconductor device a is inserted between the upper socket 110 and the lower socket 120. Subsequently, the measurement pins 111 of the upper socket 110 are positioned to the first land 210 of the semiconductor device a, whereas the measurement pins 121 of the lower socket 120 are positioned to the solder balls 213 of the semiconductor device a. Thereafter, the semiconductor device a is sandwiched between the upper socket 110 and the lower socket 120. Thus, the measurement pins 111 of the upper socket 110 and the measurement pins 121 of the lower socket 120 are respectively brought into contact with the first land 210 of the semiconductor device a and the solder balls 213 at a time. Afterward, a voltage or an electric current is applied to the measurement pins 111 or the measurement pins 121, and a value of the resistance between the first land 210 and each solder ball 213 is thus measured. When the resistance value is smaller than a predetermined threshold value, it can be confirmed that the first land 210 is connected to the solder balls 213 properly. On the contrary, when the resistance value is equal to or larger than the predetermined threshold value, it can be confirmed that the first land 210 is connected to the solder balls 213 defectively. As described above, when the proper connection between the first land 210 and the solder ball 213 can be confirmed, the proper connection between the second land 211 and the solder balls 213 can be guaranteed.

For reference, Japanese Patent Application No. 2008-232769 discloses a method of judging a proper connection in a semiconductor device having the POP structure.

The semiconductor device a having the configuration shown in FIG. 4 has the following problems in checking on the connection between the second land 211 and the solder ball 213.

To put it specifically, the measurement pins 111 of the upper socket 110 need to be positioned to the first land 210 of the semiconductor device a, and the measurement pins 121 of the lower socket 120 need to be positioned to the solder balls 213 of the semiconductor device a. During their positioning, if the upper socket 110 is positioned to the semiconductor device a with poor accuracy as shown in FIG. 5, an area around the first land 210 in the package substrate 2 is likely to be damaged.

Furthermore, in a case where the measurement is carried out multiple times for some reason such as a poor electrical connection between the first land 210 and the measurement pins 111, the front extremity portion of the measurement pins 111 contacts the first land 210 multiple times. This might cause damage to the first land 210.

SUMMARY

A semiconductor device according to the present invention includes: a package substrate; a semiconductor chip mounted on the package substrate; a first land formed in a first principal surface of the package substrate; a second land formed in a second principal surface of the package substrate; first connection terminals connected to the second land and having the connection thereto not allowed to be checked by use of the semiconductor chip; a connection interconnection for connecting the first land and the second land; a second connection terminal formed in the second principal surface of the package substrate; and a branch interconnection for connecting the connection interconnection and the second connection terminal. In this semiconductor device, the first solder balls and the second solder ball are formed in the same surface of the package substrate. For this reason, a contact of measurement pins of a lower socket of a connection checking apparatus to the first and second solder balls formed in the undersurface of the package substrate suffices to checking whether or not the first connection terminals and the second land are connected together. In sum, unlike a conventional type of semiconductor device, the semiconductor device according to the present invention makes it possible to eliminate a step of positioning the measurement pins of the upper socket to the land formed in the top surface of the package substrate. Consequently, the first land formed in the top surface of the package substrate is no longer damaged, and an area around the first land is no longer damaged. Accordingly, the connection between the second land and the first solder balls can be checked with the semiconductor device being kept in a sound condition.

A connection checking method for a semiconductor device according to the present invention includes the steps of: forming a semiconductor device having a package substrate, a semiconductor chip mounted on the package substrate, a first land formed in a first principal surface of the package substrate, a second land formed in a second principal surface of the package substrate, first connection terminals connected to the second land and having the connection thereto not allowed to be checked by use of the semiconductor chip, a connection interconnection for connecting the first land and the second land together, a second connection terminal formed in the second principal surface of the package substrate, and a branch interconnection for connecting the connection interconnection and the second connection terminal. In the connection checking method, a voltage or an electric current is applied to the first connection terminals or the second connection terminal, and a value of a resistance between each first connection terminal and the second connection terminal is thus measured. The connection checking method for a semiconductor device causes the first solder balls and the second solder ball of the semiconductor device to be formed in the same surface of the package substrate. For this reason, a contact of the measurement pins of the lower socket of the connection checking apparatus to the first and second solder balls formed in the undersurface of the package substrate suffices to checking whether or not the first connection terminals and the second land are connected together. In sum, unlike a conventional type of connection checking method for a semiconductor device, the connection checking method for a semiconductor device according to the present invention makes it possible to eliminate a step of positioning the measurement pins of the upper socket to the land formed in the top surface of the package substrate. Consequently, the first land formed in the top surface of the package substrate is no longer damaged, and an area around the first land is no longer damaged. Accordingly, the connection between the second land and the first solder balls can be checked with the semiconductor device being kept in a sound condition.

The present invention makes it possible to check on the connection between the connection terminals and the land, with the semiconductor device being kept in a sound condition, the connection not being allowed to be checked by use of the semiconductor chip.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other objects, advantages and features of the present invention will be more apparent from the following description of certain preferred embodiments taken in conjunction with the accompanying drawings, in which:

FIG. 1 is a cross-sectional diagram schematically showing a semiconductor device according to an embodiment of the present invention.

FIG. 2 is a diagram schematically showing an arrangement relationship between first solder balls and a second solder ball.

FIG. 3 is a diagram schematically showing a different arrangement relationship between first solder balls and a second solder ball.

FIG. 4 is a diagram schematically showing a relevant connection checking method for a semiconductor device.

FIG. 5 is a diagram schematically showing how measurement pins of a connection checking apparatus come off a land.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

The invention will be now described herein with reference to illustrative embodiments. Those skilled in the art will recognize that many alternative embodiments can be accomplished using the teachings of the present invention and that the invention is not limited to the embodiments illustrated for explanatory purposes.

Referring to the drawings, detailed descriptions will be provided for concrete embodiments to which the present invention is applied. Note that the present invention is not limited to the following embodiments. For the purpose of clarifying the explanations, the following descriptions and the drawings are simplified whenever deemed necessary.

As shown in FIG. 1, a semiconductor device 1 according to the present embodiment includes a package substrate 2 and a semiconductor chip 3. An MCP 4 is mounted on an upper tier of this semiconductor device 1.

The semiconductor device 1 is of a ball grid array (BGA) type. Chip connection lands 200 are formed in an area on a first principal surface (top surface) of the package substrate 2, on which the semiconductor chip 3 is mounted. Solder balls 30 formed on the undersurface of the semiconductor chip 3 are connected to the chip connection lands 200, respectively. Lands 201 corresponding to the chip connection lands 200 are formed in a second principal surface (undersurface) of the package substrate 2. The chip connection lands 200 are connected to the lands 201 through a connection interconnection 202. As connection terminals, the solder balls 203 are connected to the lands 201, respectively.

A first land 210 is formed along a circumference of the top surface of the package substrate 2. Solder balls 40 formed on the undersurface of the MCP 4 are connected to the first land 210. A second land 211 corresponding to the first land 210 is also formed along a circumference of the undersurface of the package substrate 2. The first land 210 and the second land 211 are connected together through a connection interconnection 212. As first connection terminals, solder balls (first solder balls) 213 are connected to the second land 211. For reference, FIG. 2 is a schematic diagram showing how the first solder balls 213 and a second solder ball 222 are arranged on the undersurface of the package substrate 2. The solder balls 203 are omitted from FIG. 2.

The first solder balls 213 have a configuration which makes it impossible to check on the connection between the second land 211 and the first solder balls 213 by use of the semiconductor chip 3. To put it specifically, the first solder balls 213 are not connected to the semiconductor chip 3. In other words, no electrical paths are formed between the semiconductor chip 3 and the first solder balls 213. However, because the first solder balls 213 a arranged inside the first solder balls 213 are connected to the semiconductor chip 3 as shown in FIG. 1, the connection of the solder balls 213 a can be checked by use of the semiconductor chip 3.

A third land 220 is formed on the undersurface of the package substrate 2. The third land 220 is connected to the connection interconnection 212 through a branch interconnection 221. As a second connection terminal, a solder ball (second solder ball) 222 is connected to the third land 220. To put it specifically, the second solder ball 222 is connected to the connection interconnection 212 through the branch interconnection 221.

The semiconductor chip 3 is a logic circuit such as an LSI (Large Scale Integration) circuit. However, the semiconductor chip 3 is not limited to the logic circuit. The semiconductor chip 3 is connected to the top surface of the package substrate 2 by flip chip bonding. The solder balls 30 on the undersurface of the semiconductor chip 3 are connected to the chip connection lands 200 in the package substrate 2. The semiconductor chip 3 is sealed in a resin sealing member 5.

By use of the semiconductor device 1 thus configured, it is checked whether or not a value of a resistance between each first solder ball 213 and the second solder ball 222 is smaller than a predetermined threshold value. To put it specifically, a voltage or an electric current is applied to one of each first solder ball 213 and the second solder ball 222, and a value of the resistance between the first solder ball 213 and the second solder ball 222 is measured. When the resistance value is smaller than the predetermined threshold value, it can be confirmed that the first solder ball 213 and the second solder ball 222 are connected together properly. On the contrary, when the resistance value is equal to or larger than the predetermined threshold value, it can be confirmed that the first solder ball 213 and the second solder ball 222 are connected together defectively. As described above, when the proper connection between the first solder ball 213 and the second solder ball 222 can be confirmed, the proper connection between the second land 211 and each solder ball 213 can be guaranteed.

A resistance value which makes it possible to guarantee a condition in which each first solder ball 213 and the second solder ball 222 are connected together properly is set up as the predetermined threshold value.

At this time, like the conventional type of connection checking apparatus, a connection checking apparatus 100 according to the present invention checks on the connection between the second land 211 and each first solder ball 213 with the semiconductor device 1 being sandwiched between an upper socket 110 and a lower socket 120. In the semiconductor device 1, the first solder balls 213 and the second solder ball 222 are formed in the same surface of the package substrate 2. For this reason, a contact of measurement pins 121 of the lower socket 120 to the first solder balls 213 and the second solder ball 222 formed in the undersurface of the package substrate 2 suffices to check whether or not the first solder balls 213 are connected to the second solder ball 222. Unlike the conventional type of connection checking apparatus, the connection checking apparatus 100 can eliminate a step of positioning the measurement pins 111 of the upper socket 110 to the first land 210 formed in the top surface of the package substrate 2. Consequently, the first land 210 formed in the top surface of the package substrate 2 is no longer damaged, and an area around the first land 210 is no longer damaged. Accordingly, the connection between the second land 211 and the first solder balls 213 can be checked on with the semiconductor device 1 being kept in a sound condition. In addition, the positioning of only the lower socket 120 to the package substrate 2 suffices to check on whether or not the first solder balls 213 are connected to the second solder ball 222. For this reason, it is possible to easily check on the connection between the second land 211 and the first solder balls 213. This enhances the yields and productivity of semiconductor devices. Moreover, because the measurement pins 111 of the upper socket 110 of the connection checking apparatus 100 can be eliminated, the connection between the second land 211 and the first solder balls 213 can be checked on by use of an economical connection checking apparatus.

FIG. 2 shows an example of an arrangement in which the second solder ball 222 is arranged outside the first solder balls 213. However, an arrangement relationship between the second solder ball 222 and the first solder balls 213 is not limited to the arrangement shown in FIG. 2. To put it specifically, as shown in FIG. 3, the second solder ball 222 may be arranged, for instance, in a vacant area between an area R1 and an area R2 where the first solder balls 213 (a). In sum, the second solder ball 222 may be formed in a vacant area in the same surface of the package substrate 2 as the first solder balls 213 are formed. This configuration makes it possible to check on the connection between the second land 211 and the first solder balls 213 without increasing the plane area of the semiconductor device 1.

Furthermore, it is desirable that, as shown in FIG. 2, the second solder ball 222 together with the first solder balls 213 should be arranged in the same quadrant Q demarcated by the two axes X, Y which pass through the center of the plane of the package substrate 2, and which are orthogonal to each other. The present embodiment makes only one combination set of the third land 220, the branch interconnection 221 and the second solder ball 222 for the connection check. However, no specific restriction is imposed on the number of combination sets. Combination sets for the connection check may be made corresponding to all the first solder balls 213. Otherwise, combination sets for the connection check may be made corresponding to specific first solder balls. In sum, the number of combination sets does not matter as long as the semiconductor device 1 includes at least one combination set for the connection check.

This embodiment adopts the solder balls as the first and second connection terminals. Instead, however, the present invention can preferably adopt connection terminals used for a regular LSI package substrate.

In this embodiment, the semiconductor chip 3 is mounted on the top surface of the package substrate 2. However, a location where the semiconductor chip 3 is mounted is not limited to this. The semiconductor chip 3 may be mounted inside the package substrate 2. Otherwise, the semiconductor chip 3 may be mounted on the undersurface of the package substrate 2.

This embodiment regards the first principal surface of the package substrate 2 as the top surface, and the second principal surface thereof as the undersurface. Instead, however, the reverse configuration may be acceptable.

The foregoing descriptions have been provided for the embodiments of the semiconductor device and the connection checking method for a semiconductor device according to the present invention. The present invention is not limited to the above-described embodiment. The present invention can be variously modified as long as the modification does not depart from the spirit of the present invention. It is apparent that the present invention is not limited to the above embodiments, but may be modified and changed without departing from the scope and spirit of the invention. 

1. A semiconductor device comprising: a package substrate; a semiconductor chip mounted on the package substrate; a first land formed in a first principal surface of the package substrate; a second land formed in a second principal surface of the package substrate; a first connection terminal connected to the second land, and not electrically connected to the semiconductor chip; a connection interconnection connected to the first land and the second land; a second connection terminal formed in the second principal surface of the package substrate; and a branch interconnection connected to the connection interconnection and the second connection terminal.
 2. The semiconductor device according to claim 1, wherein the first and second connection terminals are solder balls.
 3. The semiconductor device according to claim 1, wherein the second connection terminal is arranged in a vacant area in the package substrate.
 4. The semiconductor device according to claim 1, wherein the second connection terminal is arranged in the same quadrant where the first connection terminal is arranged.
 5. The semiconductor device according to claim 1, wherein the semiconductor chip is mounted on the first principal surface of the package substrate.
 6. The semiconductor device according to claim 1, wherein the semiconductor chip is mounted inside the package substrate.
 7. The semiconductor device according to claim 1, wherein the semiconductor chip is mounted on the second principal surface of the package substrate.
 8. The semiconductor device according to claim 1, wherein the second principal surface is opposed to the first principal surface.
 9. A connection checking method for a semiconductor device, comprising the steps of: forming a semiconductor device including a package substrate, a semiconductor chip mounted on the package substrate, a first land formed in a first principal surface of the package substrate, a second land formed in a second principal surface of the package substrate, a first connection terminal connected to the second land and having the connection thereto not allowed to be checked by use of the semiconductor chip, a connection interconnection for connecting the first land and the second land, a second connection terminal formed in the second principal surface of the package substrate, and a branch interconnection for connecting the connection interconnection and the second connection terminal; applying any one of a voltage and an electric current to any one of the first connection terminal and the second connection terminal; and measuring a resistance value between the first connection terminal and the second connection terminal. 